Benifits of Revitalization

BENEFITS OF REVITALIZATION
Repair and Restoration of Assemblies. New metalloceramics coating is
formed on the friction pairs; these parts increase in weight and volume, and
restore their initial geometry (the biggest increase is up to 1.5 mm!). The
restoration occurs during normal mechanical operation so that the ideal fit
of the friction pairs is achieved. As a result, the capacity of power
units increase, the accuracy of the mechanism work improves,
and noise and vibration are reduced.
Resources saving, significant reduction in the amount of
assembly wear and tear. After revitalization the new coating
possesses unique properties: amazing durability (microhard
ness 650–750 kg/mm2) and high corrosion resistance. It helps to
prevent from further metal loss, to maintain an ideal friction sur
face and significantly increase the reliability of the assembly, to pro
long their life span.
Power and energy saving. Another advantage of the metalloceramics
coating is an abnormally low friction factor (roughness Ra up to 0.06
micron). After treating the friction surfaces, it results in a significant increase
(up to 30 %) in energy saving.
Ecological rationality. The saving of energy and resources is the base for
environment protection. When a revitalized mechanism is operating, there is a
significant reduction in the release of harmful exhaust substances (CO, CH, and
NOx) to the atmosphere.

Fields of Application

Industrial Equipment: compressors of various types
and different destination, industrial reducers and
transmissions, hydraulic systems (oil pumps of any
type), rolling and friction bearings, open pinion
gears, machinetools and equipment, forge ham
mers, presses and punches, smoke exhausters and
blow fans, open gearing and chain drives, forming
and cylinder roll assemblies, copy machines, elec
tric engines and power generators, internal combus
tion engines, fuel equipment and other industrial
equipment.

Transportation: diesel and carburetor internal combus
tion engines of all types and brands, gas turbine engines,
gears, transmission assemblies of all types, rolling and
friction bearings, hydraulic and fuel systems.

Household Appliances: engines, chain saws and
bearings, lawnmowers, electric drills, paper tape
punches, polishing machines, other construction tools,
horticultural sundries, fans, locks, hinges, etc.

Sports and Weapons: any sports equipment assem
blies and mechanisms, rifled and smoothbore weapons
of all caliber types (combat, sports, hunting, and
antique), etc.

Revitalize Process

Metal can be rebuilt!
With the discovery of revitalization, the scientists found out that it is
possible to reverse the process of wear, protect and restore the worn sur
face! It turned out that it is possible to create the conditions where a part
can gain a new protective surface with high antiwear properties. To cre
ate such conditions, a specially synthesized substance — revitalizant
should be placed in the area of friction. It contains the construction mate
rial for the new surface and the unique energetic activator that will enable
the excessive friction energy to create a new metalloceramics coating.

The rebuilding process
Revitalization starts in the areas of excess stress (area of the maximum
wear), this is the area, which has sufficient amount of excessive energy to
start a new process, and the metal atoms have largest amount of free
(uncompensated) bonds (1).
These bonds, like magnets, seize and retain the construction material
— revitalizant. As the stress starts, the energetic activator collects
the excessive thermal energy and directs it to construct the protective
layer. Thus, a new coating is formed on top of the old surface (2,3).
Several minutes after the beginning of the revitalization, a metalloce
ramics patch appears in place of a scratch. The area of abnormal
activity disappears. Energetic processes stabilize, and the coating
growth stops (4). Simultaneously, a mutual diffusion of two sub
stances (metal and metalloceram
ics) takes place which completes
formation of the new coating,
cements it, and removes the defect
once and for all. With time the new
coating becomes more and more
reliable.

Revitalizant Technology

Revitalization — "bringing back to life"
The word revitalization (Latin. vita — life) can be liter
ally interpreted as "bringing back to life". The discov
ery of the revitalization phenomenon is based on the
unique physical and chemical processes as a result of
friction which occurs under specific conditions. In
brief, the essence of the phenomenon is as follows:
when a mechanism is operating, stress is formed on
the friction surfaces. Under high load excessive ther
mal energy is released destroying and wearing parts.
However, if a unique building material — revitalizant
is introduced to the friction area, it converts the exces
sive energy to form a new coating. Therefore from fric
tion's destructive energy positive conditions are
formed. The energy of destructions turns into the
energy of creation!

How wear and tear usually occurs
Let's consider the friction surface under normal operat
ing conditions. We can see clear traces of wear and tear.
If you look closely: the marked area is the area of abnor
mal surface activity. Here, the metal atoms have an
uncompensated double bond: such atoms can easily be
"grabbed", "loosen" and "torn" away from the matrix by
increasing stress.
Imagine a tree on the edge of a brink. The soil erodes under
influence of the wind and water, and the roots of tree
become exposed. The binding between the tree and the
soil becomes very weak and strong wind can easily uproot
the tree.
The same process occurs with the metal surface when it
wears. The atoms easily break away and the destruction of
the surface begins. Moreover, the whole groups of atoms
can break away under extreme loads. This results in a cata
strophic wear.

About Us

XADO Chemical Concern was formed in 1991. It spe
cializes in the research, development and application of
energy efficient and resource saving technologies, as well
as the production of oils, lubricants and autochemistry.
Today, XADO is a modern and dynamic chemical compa
ny completed with the most up to date hightech equip
ment that enables us not only to increase the output of
products, but also to manufacture customized products.
The Company follows the strict ISO 90012000 certifica
tion and each batch of goods is quality assured.

XADO headquarters are located in Kharkov, Ukraine, with
the offices in Ukraine, Russia, Belarus, Georgia,
Lithuania, the Netherlands and the USA. We also have
a welldeveloped network of dealers throughout the
world. XADO products can be purchased in over 30,000
specialized shops. We are also embarking on a program
of regional service centers and maintenance shops under
the title of "XADOService" where guaranteed diagnostics
and treatment with XADOTechnology are at your service.

XADO Chemical Concern manufactures unique products that are certified

by the American Petroleum Institute (API) and meet the highest

API SL and API SM specifications. The high quality of XADO

motor and transmission oils is proved and recognized all over the world.